Planned maintenance is a proactive approach to maintenance that involves scheduling regular maintenance work for equipment and vehicles. This type of maintenance is designed to anticipate potential problems and the costs associated with solving them, allowing engineers to plan ahead for any additional personnel, software, or equipment that may be needed. Planned maintenance is one of the eight pillars of total productive maintenance (TPM), which uses historical downtime and failure rates to achieve zero machine deficiencies or breakdowns. The type of work and frequency of maintenance vary depending on the equipment and environment.
Some planned maintenance tasks can be scheduled years in advance, such as making seasonal changes to equipment and vehicles. Other tasks may have shorter lead times, such as replacing air compressors after 100 hours of use. Planned maintenance offers a number of benefits, including improved safety, increased efficiency, and reduced downtime. By scheduling regular maintenance, engineers can identify potential problems before they become serious issues.
This helps to reduce the risk of accidents and injuries due to faulty equipment. Additionally, planned maintenance can help to improve efficiency by ensuring that all equipment is running at its optimal level. Finally, planned maintenance can help to reduce downtime by identifying potential problems before they occur. Overall, planned maintenance is an effective way to ensure that all equipment is running at its optimal level and that any potential problems are identified and addressed before they become serious issues.
By scheduling regular maintenance tasks, engineers can reduce the risk of accidents and injuries due to faulty equipment, improve efficiency, and reduce downtime.